Aluminum Template Welding Robot , Robotic Arm Welding Machine Low Friction

Robotic aluminum welding program description for aluminum template

This equipment is a special equipment for aluminum template robot welding. The equipment is two stations A and B. The equipment can be adjusted according to the length and width of the workpiece. The equipment is mainly composed of work table, workpiece positioning mechanism, workpiece pressing mechanism, welding robot and welding power supply, clearing and cutting mechanism, and electronic control system. The use of equipment improves production efficiency, reduces labor intensity, ensures product quality, and simplifies operation and high efficiency. The main production processes are as follows:

1. Manually adjust the position of the workpiece positioning mechanism according to the size of the workpiece;
2. Manually put the sealing plate, L plate and profile GTS-37 into the workbench;
3. Press the start button, the sealing plate pressing mechanism and the rib plate pressing mechanism respectively pressurize the sealing plate and the rib plate;
4. Press the reserved welding button and the robot completes the welding;
5. B station repeat (1, 2, 3, 4 action).

Repeat the serial number 2 - 4 process to cycle the next welding process.

The structure and size of the plan are preliminary, and the specific structure and size are subject to the actual design.


Robotic aluminum welding beat and welding range
For each robot welding, the welding speed is 6mm/sec.
According to the maximum workpiece size of 3000mm L × 600mm W, 9 ribs. It can reach 8 minutes / piece.
The maximum size of the workpiece weldable workpiece is 3000mm×600mm

If the workpiece < 1300mm, could put 2 pcs at the same time, please see below,

Robotic aluminum welding each station details

Robotic aluminum welding solution configuration

    Shanghai Genius Industrial Co.,Ltd is the branch of Nantong Zhenkang Machinery Co.,Ltd, which founded in 1993, with 30 years of experience in the production of CO2 welding wire feeder, nowadays we occupy 70% Chinese market and 50% global market for wire feeder, long partners of PANASONIC and OTC Daihen.

    In 2009, we started R&D high precison RV reduction gearbox, this is core part of industrial robots, through 4 years research and development, in 2013, our high precision RV reduction gearbox start bulk production. Nowadays we become China biggest RV reduction gearbox manufacturer, realized robotic automatically produce RV reduction gearbox, also we are supplier of world famous company ABB, FNUC, YASKAWA for gearbox.

    As had advantage of wire feeder and RV gear reducer, with accumulated years of welding experience, we decide to R&D welding robot, After more than one year testing, our welding robot developed successfully in 2016, much earlier than other robot manufacturers in China, now our robot already in market for 5 years, still work well, got good comments from customers.

Genius Zhenkang Company Comprehensive Strength

* Genius Zhenkang occupies an area of 32,000 square meters, with a plant area of 25,000 square meters.
* 72 senior technical engineers , 42 R&D technical engineers.
* Has more than 200 sets of advanced manufacturing equipments and testing
   instruments, CNC machine tools, slow wire cutting machines and other equipments.
* Total assets reach to USD 14,200,000.
* Strict quality assurance system, ISO9001 and ISO14001 system certifications, complete testing means.
* Carry out production numerical control, assembly intelligence, office automation,
   advanced ERP management, first-class production site.