Advanced Fully Automatic Arc Welding Robot Workstation in Automobile Production

Arc welding robot workstation introduction

In order to meet more complex welding requirements, the welding robot and other components are assembled into a welding robot workstation, in which the robot body is the core part, besides including welding power supply, fixture, clearing gun system, safety fence, positioner, walking devices, and swing platforms. By properly combining these components, we can meet the different characteristics and production needs of the products.

Compared with ordinary welding equipment, the most obvious feature of the welding robot workstation is safety, precision, stability and advanced, and the welding of various workpieces is completed in different combinations. In actual production, the workpiece needs to be shifted during welding to weld the weld at a good position. In this case, the movement of the positioner and the motion of the welding robot are combined, and the movement of the welding gun relative to the workpiece can meet the requirements.

Common combinations of welding robot workstations include single robot single station, single robot double station, single robot three station, dual robot single station, dual robot double station and so on.

With the application of intelligent technology, fully automatic welding robots are also produced. Due to its high degree of automation, high speed, low consumption, etc., it is especially used for the welding of parts.

At present, fully automatic welding robots are the most widely used in automobile production, and it can also play an important role in the welding of large steels. The use of laser and arc composite heating can greatly improve the welding efficiency, but the angle between the two heat sources should be as small as possible, and the torch is also designed as a laser + double arc power supply.

Arc welding robot body specification

Control system introduction

Integrated drive and control, open control system, comprehensive compatibility.
1. Adapt to a variety of welding power
2. Restarting a weld / arc reignition
3. Arc breaking restart
4. Scratch start
5. Sticky wire detection
6. (2D 3D 4D seek) Starting point search
7. Multistation reservation.
8. Swing arc ( Positive arc, Triangular arc, circular arc ) .

Magmeet CM350 welding power source introduction

1. The stabilized arc and low spatter technology make our welders suitable for all current range and different welding processes.
2. Comparing to traditional welder, because the arc is more focus and better penetration, this machine needs 20% less heat to have the same fusion depth.
3. The unique droplet control technology brings many benefits, such as excellent gap - bridging ability, etc.
4. The micro - control technology of "clear ball" helps to increase success rate of starting arc highly.
5. The operator can set up various welding parameter and expand function on welder panel without purchasing any other configurations.
6. It has 10 default settings and can be customized up to 99.
7. With digital communication interface based on CAN, the welding process and customized functions can be updated.
8. Communicating to robot is optional.

About us

Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.

Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.

At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.

Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.

    Shanghai Genius Industrial Co.,Ltd is the branch of Nantong Zhenkang Machinery Co.,Ltd, which founded in 1993, with 30 years of experience in the production of CO2 welding wire feeder, nowadays we occupy 70% Chinese market and 50% global market for wire feeder, long partners of PANASONIC and OTC Daihen.

    In 2009, we started R&D high precison RV reduction gearbox, this is core part of industrial robots, through 4 years research and development, in 2013, our high precision RV reduction gearbox start bulk production. Nowadays we become China biggest RV reduction gearbox manufacturer, realized robotic automatically produce RV reduction gearbox, also we are supplier of world famous company ABB, FNUC, YASKAWA for gearbox.

    As had advantage of wire feeder and RV gear reducer, with accumulated years of welding experience, we decide to R&D welding robot, After more than one year testing, our welding robot developed successfully in 2016, much earlier than other robot manufacturers in China, now our robot already in market for 5 years, still work well, got good comments from customers.

Genius Zhenkang Company Comprehensive Strength

* Genius Zhenkang occupies an area of 32,000 square meters, with a plant area of 25,000 square meters.
* 72 senior technical engineers , 42 R&D technical engineers.
* Has more than 200 sets of advanced manufacturing equipments and testing
   instruments, CNC machine tools, slow wire cutting machines and other equipments.
* Total assets reach to USD 14,200,000.
* Strict quality assurance system, ISO9001 and ISO14001 system certifications, complete testing means.
* Carry out production numerical control, assembly intelligence, office automation,
   advanced ERP management, first-class production site.